Replacing the fuel pump on a Mercedes C can be done without removing the fuel tank. There is an access panel under the rear seat cushion that allows servicing. To access the pump you will need to first remove the rear seat.
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Please see our article on removing your seats. A faulty fuel pump can cause poor engine performance and hard starting problems. When they fail completely, you will be left with an engine that doesn't run at all.
It is best to replace your fuel pump with the fuel tank drained.
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This reduces the amount of possible spilled fuel and fuel vapors. When replacing, work in a well ventilated area, working outdoors is a good choice. Do not use incandescent work lights or power tools and DO NOT smoke, fuel and fuel vapors are highly combustible. Disconnect negative battery cable. Remove fuel cap, then slide an anti-static siphon hose down fuel filler neck. Once hose has bottomed out, pump fuel out of fuel tank into an approved storage container.
You can refill the tank with this fuel when the job is complete. If the fuel pump is dead, you can't drain using it.
Try Removing the pressure line from the filter on the feed side, then use a pump to pump the fluid out of the tank into a suitable container. Make sure you depressure the system through the Schrader valve under the hood of the car.
If you disconnect the lines under pressure you will spew gas all over the interior. The fuel pump is located in the right side of the fuel tank.
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With the seat removed you will see the access panel to the fuel pump on the mercedes c class fuel tank removal hand side. Remove the six 8mm screws holding it in place and gently pry the panel up. There is a small sticky gasket between the panel and the body of the car to help reduce noise and vibration so do not clean that off.
With the access panel off you can see the locating cover and ring seal on the pump. There is a small arrow on the locating cover that will line up with a mark on the tank when you reinstall the pump.
This cover and ring seal hold the pump n place in the tank. Use a large claw type wrench and remove the ring seal.
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It is on tight and if you try and unscrew it by tapping the plastic notches with a flat head screw driver you will just shear off the notches. Remove the ring cover along with the shaped seal. Note how the two female ends in the cover mate with the two male ends on the pump. Grasp the pump and remove it from the tank. Take care when you remove the pump and install the new one that you do not damage the fuel level unit attached to it. With the pump out of the fuel tank release the following by squeezing the appropriate release tabs to remove: the electrical connection, supply line and return line.
Install the lines onto the new pump, connect the electrical connection and installation is the reverse of removal.
Figure 1 The fuel pump is located in the right side of the fuel tank. Remove the six 8mm screws red arrow, one illustrated holding it in place and gently pry the panel up.
Large Image Extra-Large Image Figure 2 With the access panel off you can see the locating cover and ring seal on the pump. There is a small arrow red arrow on the locating cover that will line up with a mark on the tank when you reinstall the pump. Not how the two female ends in the cover mate with the two male ends on the pump red arrows.
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